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Lastly, substituting all the values in equation 1 the Bond work index of the ore was determined to have a value of 41.38 kWh/tone. The Bond work index, in addition to it as being the measure of the material's hardness or resistance to crushing and …
Ball Mill Design/Power Calculation. 19/06/2015 The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage capacity DTPH, operating % solids or pulp density, feed size as F80 and maximum 'chunk size', …
The Bond Work Index for Rod Mill is a special equipment for testing Bond rod mill work index. Simple lab test can choose rod mill by power method or judge the effects of material properties change to the rod milling process or the operation condition of rod mill by using this equipment. From 1980s, the company developed the equipment and ...
Bond's approach consists of determining the ore hardness characteristics, or Work Index (Wi) via standardized laboratory testwork. The full suite of Bond comminution tests provide the Ball Mill Work Index (BWi), the Rod Mill Work Index (RWi), the Crusher Work Index (CWi) and the Abrasion Index (Ai).
Correction of Bond Ball Mill Work Index Test for Closing Mesh Sizes It is commonly known that one must run the Bond ball mill work index test such you pick a closing mesh to give a P80 close to desired grind size.
The work index (Wi) is calculated in a laboratory-scale ball mill with Bond equation. The Bond work index has been widely used in designing full-scale mills but the Bond test is rather complex, lengthy susceptible to procedural errors and this is why attempts have been made to abbreviate and simplify Bond test procedure (Weiss, 1985).
This video was put together by Joshua Wright and Aldo Vasquerizo as a supplemental lecture for University of Nevada Reno.If you have any questions, need advi...
the different faces of quarry, Bond work index of limestone Face4A results less than 20kwh/t, remaining 6 samples are marked as hard - rock because of high energy consumption and low grindability rate. Index Terms — Ball mill, Bond Work Index, Comminution, Grindability, Liberation, Limestone, Ultra-fine particles ...
Bond Work Index (BWI) & Hardgrove Grindability Index (HGI) tests for biomass & coal. BWI can predict the potential for mill choking of biomass in a tube and ball mill. HGI is a poor method of predicting grindability of biomass in vertical spindle mills.
Determination Of The Bond Work Index Using An Ordinary . Numerically the work index is the energy required in kwh/t to reduce a given material from theoretically infinite feed size to 80 passing 100 microns The work index of a particular material is determined in the laboratory by conducting the standard Bond grindability test Bond developed separate tests for the rod mill …
The Bond Index conforming rod charge consists of: 6 rods of 1.25" diameter and 21" length. 2 rods of 1.75" diameter and 21" length. The grinding jar for the Bond Index Rod Mill is 12″ x 24″ in size and has a wave-shaped design. At least 15 to 20 kg sample material is required to simulate a closed grinding circuit in a ball or rod mill.
Insmart Bond Work Index Ball Mill, work index Mill
determination of the work index for ball and rod mills in 1952 and modified it in 1961. The standard Bond ball mill grindability test is a closed circuit dry grinding test with a 250% circulating load. The standard procedural outline of the test is stated in (Bond) 1961. The work index for a ball mill, Wi, is then calculated from the following ...
A Bond Ball Mill Work Index test may be required for the design of a new mineral processing plant . It is determined by Bond Ball Mill Grindability test in a lab using a Bond Mill. Grindability is the number of net grams of ( screen ) undersized product per revolution of the mill . Corrections are done if P is less than 80% passing 70μ size ...
Bond Standard Circuit Work Index: Assume the rod mill Work Index of 9.5 applies from the actual rod mill feed sizeof 19,300 mµ (although some of this work might ideally be done by crushers to achieve a rod mill F80 of 16,000 m) to a rod µ mill (circuit) product size of 1,000 µm. W Total = 2.32 + 4.77 = 7.09 very large size (FkWh/t of . 9.70 ...
The Bond's standard ball mill is used to determine the work index value of differ ent samples. The Bond work index is defined as the kilowatt-hours per short ton required to break from infinite size to a product size of 80% passing 100 µm. If the breakage characteristics of a material remain constant over all size ranges, the calcul ated work ...
rod mill work index has not been de ned as yet. The ball fi mill work index is con rmed at 16 kWh/t. The operating fi work index, though, is in the range of 21 kWh/t to 25 kWh/t showing high ineffi ciency. This raises the point that, in some cases, the Bond EF4 oversize factor calculation is not suf cient to compensate fi
The Titan Bond Work Index Rod Mill is one-piece cast construction with integral wave liners of a form described by Bond. This mill is used to perform the necessary metallurgical testing to determine the grinding characteristics of ores and power requirements for …
Application of Operating Work Indices in Autogenous, Ball Mill Wio, BWio 86 Circuit Wio, OWio 146 Bond Ball Mill Work Index, BWi, kWh/t 134 Bond Rod Mill Work Index, RWi, kWh/t 181 Table 1 Example of AG/SAG Ball Mill Circuit Wio Calculations [1] [2] ABstrAct Optimum use of power in grinding, both in terms of grinding efficiency and use of installed capital, can have a …
The work index can either be measured in the laboratory (the Bond ball mill work index determination is a common example) or it can be calculated from the operating performance of a milling ...
The laboratory procedure for running a Bond ball mill work index test requires that the operator choose a closing screen sieve size. The instruction is to choose a …
The work index obtained following the standard Bond grindability test described above predicts the energy requirement for a 2.44 meter (8ft.) inside liners diameter, prototype ball mill under the following conditions: 1. Wet closed circuit grinding. 2. Energy predicted is …
The Work Index (BWi) is calculated according to Fred Bond's Equation. Bond Work Index for Testing Procedure Cleaning and Storing of Ball …
Essa® Bond Test-Work Equipment. Internationally accepted mineral metallurgical standard test procedures to determine the physical properties of ores include the Bond ball mill work index and the Bond rod mill work index. These are empirical indices determined by close circuit grindability tests developed by F.C.Bond in the mid 1930's.
Bond Ball Mill Work Index, BWi, kWh/t 13.4 Bond Rod Mill Work Index, RWi, kWh/t 18.1 Table 1. Example of AG/SAG Ball Mill Circuit Wio Calculations [1] [2] ABstrAct Optimum use of power in grinding, both in terms of grinding efficiency and use of installed capital, can have a large effect on profitability. Mill operators have long used operating ...
The goal of this work is to create an equation to adjust a Bond ball mill work index from one P 80 basis to another. The proposed model consists of two components, the variable coefficient that is determined from a specific work index determination and a fixed exponent determined by a calibration procedure.
A Bond Ball Mill Work Index may also be used in the simulation and optimisation of existing mill(s) and the associated grinding circuit(s). Sample requirements: A minimum of 8 kg of material crushed to nominally minus 10 mm is preferred. JKTech would stage crush the sample to minus 3.35 mm, as required for the Bond Ball Mill Work Index test feed.
Bond work index value of these components mixtures is greater than the Bond work in-dex of harder components, clinker. Oner (2000) have conducted a research of clinker and blast furnace slag mixture Bond Work Index in different mass propor-tions. He found out that these values are always lower than the Bond Index obtained
Bond for 50 mm > d > 0.05 mm ... W is the work index measured in a laboratory ball mill (kilowatt-hours per metric or short ton) P 80 is the mill circuit product size in micrometers; F 80 is the mill circuit feed size in micrometers. Buhrstone mill.
1) The ore fed to a rod mill has a Bond Work Index of 18 kWht-1. The p80 of feed to the mill is 22 mm (f) and the p80 of the product from the mill is 0.140 mm (p). Calculate the work (in kW/tonne) required to grind the ore to the product size. 2)A ball mill with an internal diameter of 2,600 mm is operated at 75% of the critical speed.